Smoked Chili With Tender Chuck Roast Recipe
When you need to serve a crowd for game day or a casual backyard party, everyone will rave about this smoked chili recipe. You'll love how every beefy spoonful is full of tender chuck roast and hearty beans in a perfectly spicy, thick red gravy.

How to Make the Best Smoked Chili With Tender Chuck Roast
This smoked chili with tender chuck roast is the ultimate crowd-pleaser for game day gatherings and casual backyard parties. The magic lies in smoking the chuck roast low and slow until it’s melt-in-your-mouth tender, then combining it with a complex chile paste made from guajillo and chile de árbol peppers, along with chipotle peppers in adobo.
The chili base builds layers of flavor with coffee, spices like smoked paprika and cumin, and touches of cocoa powder and brown sugar to balance the heat. Pinto beans add heartiness while the mixture simmers and smokes for hours, allowing every element to meld together beautifully. The result is a thick, deeply savory, perfectly spiced chili that will have everyone asking for seconds.
Serve this impressive dish with all your favorite toppings—shredded cheese, sour cream, avocado, fresh jalapeños, cilantro, and tortilla chips. Whether you’re preparing for a tailgate, a casual dinner party, or just want to impress your family with an elevated chili experience, this smoked version delivers restaurant-quality results that taste like you’ve been tending to it all day.

Smoked Chili With Tender Chuck Roast
When you need to serve a crowd for game day or a casual backyard party, everyone will rave about this smoked chili recipe. You'll love how every beefy spoonful is full of tender chuck roast and hearty beans in a perfectly spicy, thick red gravy.
Ingredients
Smoked Chuck Roast
Chile Paste
Chili Base
Toppings
Instructions
Smoke the Chuck Roast
- Heat smoker to 225 degrees F. As it heats, sprinkle the chuck roast with salt and pepper on both sides.
- Place the chuck roast in the smoker with a water pan. Insert a leave-in digital meat thermometer in the center of the roast. Close the lid and smoke until the chuck roast reaches an internal temperature of 155-165 degrees F, about three and a half to four hours.
Prepare the Chile Paste
- Over medium-high heat in a large Dutch oven on the stove, toast the dried chiles until fragrant, about two to three minutes. Add 2 cups beef stock and bring the mixture to a simmer. Cover, reduce heat and continue to simmer for 10-15 minutes until the chiles soften and are pliable.
- Add the chiles and beef stock used to simmer the chiles to a blender with the chipotle peppers and adobo sauce. Blend until smooth. Set aside the chile paste.
Build the Chili Base
- Heat oil in the Dutch oven over medium heat. Once the oil is hot, add the onion and jalapeños to the pot. Cook until softened, about four to five minutes. Add the garlic and cook for 30 seconds, stirring constantly.
- Pour in remaining 4 cups of beef stock, strong coffee and reserved chile paste, scraping up the bottom of the pot with a wooden spoon. Stir in the diced tomatoes, tomato paste, apple cider vinegar, cocoa powder, brown sugar and spices. Turn off heat and reserve until the chuck roast is ready.
Finish the Chili
- When the chuck roast finishes smoking, let it rest for 10 minutes. After resting, turn up the heat on the smoker to 275 degrees F. As the smoker comes up to heat, cut the chuck roast into bite-size cubes and discard any pieces of fat. Add the chuck roast to the chili with the beans. Turn the heat on the stove to medium-high and bring the chili to a boil.
- Remove the chili from the stove and place on the smoker uncovered. Close the lid on the smoker and let the chili smoke for another two to three hours. Stir occasionally. Serve with desired toppings. Enjoy!
Notes
- This smoked chili is perfect for feeding a crowd at game day gatherings or backyard parties.
- The combination of smoked chuck roast, complex chiles, and beans creates a deeply savory, rich flavor.